10 Minute Read

Headless Migration Case Study – Tees2UrDoor.com & SugarStitch.com

How Optimum7 Migrated 930,000+ Orders and Rebuilt Two High-Volume Apparel Brands on Shopify Plus

The Business

Custom apparel is a fast game.

Trends don’t wait. A design that’s hot on Monday can feel invisible by Friday. Shoppers arrive on mobile, scroll fast, and decide in seconds. If the site is heavy, if discovery feels clunky, or if it takes too many taps to find the right style or size, they don’t hesitate; they leave.

Tees2UrDoor and Sugar Stitch built their reputation by operating at that pace.

Tees2UrDoor is the retail engine: a high-volume graphic apparel brand producing designs in-house across screen print, chenille, sequin, and embellished styles. Their catalog moves with the season, new drops, school spirit, sports, holidays, and trend-driven collections for all ages.

Sugar Stitch is the wholesale sister brand, built for retailers and bulk buyers who care less about browsing and more about speed, predictable pricing, and account-based purchasing. It’s the same production capability and product quality, but a different buying model with different expectations.

By the time Optimum7 stepped in, this was not a small store “getting upgraded.” It was a scaled operation carrying real history and real momentum:

  • Nearly 1 million historical orders
  • Over 457,000 customers
  • Roughly 3,000 products spanning retail collections, seasonal launches, and wholesale assortments

 

Both brands were running on BigCommerce. As the business grew, the platform began to feel less like a foundation and more like a ceiling. Improving performance and flexibility required more workarounds. Evolving product discovery introduced more technical debt. The more the brands scaled, the harder the system pushed back.

 

The Objective

The goal was clear and high-stakes: move both brands off BigCommerce without interrupting day-to-day sales, customer experience, or operational workflows.

This was a migration at enterprise volume. The team needed to modernize the platform underneath two active businesses while preserving continuity across the layers the business depends on:

  • Migrate 930,000 orders and 457,000 customer records without breaking relationships or losing historical continuity
  • Preserve SEO completely, including URL structures, rankings, and inbound traffic
  • Launch without downtime, keeping checkout and order flow stable through cutover
  • Improve performance meaningfully for mobile shoppers
  • Separate retail and wholesale cleanly, so each brand could operate independently on Shopify Plus
  • Create a foundation built for iteration and growth, not a platform that resists change

This was not a branding refresh or a “new look” initiative. It was a foundation rebuild: protect what was already working, remove what was limiting scale, and set up both brands to move faster going forward.

 

Key Business Challenges

This was not one migration. They were two high-volume businesses with two different buying models and a dataset large enough that small errors would turn into real operational issues.

1. Enterprise-Scale Data Migration

The migration involved:

  • 930,000 orders
  • 457,000 customer records
  • Thousands of products tied to years of transactional history

It wasn’t enough to “bring the data over.” Order history needed to remain connected to the right customers, addresses, products, and fulfillment records. If those links break, customer service slows down, reporting becomes unreliable, and operations absorb the damage first.

This required a staged migration with validation and reconciliation, not a bulk import.

2. Dual-Brand Complexity

Retail and wholesale do not run the same way.

Tees2UrDoor is built for fast browsing and mobile conversion. Sugar Stitch is built around account access, wholesale pricing rules, and repeat purchasing patterns that depend on clean customer structure and predictable workflows.

The migration had to preserve those differences without creating two disconnected implementations. Both stores needed to launch stable, consistent, and independently operable.

3. Performance and Experience Limits

As the operation scaled, performance became harder to improve without piling on workarounds. Theme limitations restricted flexibility. Mobile experience and speed were no longer “nice to have,” they were directly tied to conversion, bounce rate, and repeat buying behavior.

4. Product Discovery at Scale

With thousands of designs across seasons, collections, sizes, and styles, discovery was not a side feature. It was part of the conversion engine.

When search and filtering aren’t strong enough, customers bounce. The larger the catalog gets, the more expensive poor discovery becomes.

5. SEO Continuity

Years of organic traffic were tied to BigCommerce URL structures and content paths.

Any redirect gaps or metadata loss would create traffic drops that take months to recover. SEO preservation needed to be built into the migration itself, with comprehensive redirect planning and post-launch monitoring.

 

The Strategic Challenge

The hardest part of this project wasn’t the build; it was control under load.

Tees2UrDoor and Sugar Stitch needed to modernize without instability, without traffic loss, and without disrupting order flow. At the same time, the new solution couldn’t introduce a new kind of complexity that would slow future iteration.

Optimum7’s job was to move fast without losing precision: keep continuity intact, reduce risk at launch, and deliver an infrastructure that stays reliable as both brands grow.

The Strategy

Optimum7 executed the migration as a controlled, dual-brand rebuild designed to protect continuity first, then unlock performance and flexibility without creating maintenance debt.

 

1. Dual Shopify Plus Architecture

Instead of forcing two business models into one setup, Optimum7 implemented two independent Shopify Plus instances, one for Tees2UrDoor and one for Sugar Stitch.

This created a clean separation where it mattered: pricing logic, customer access rules, operational workflows, and reporting, while keeping both platforms stable and easy to manage.

 

2. Headless Frontend Implementation

To remove performance bottlenecks and unlock design flexibility, Optimum7 implemented a headless storefront architecture connected to Shopify via APIs.

This decision was made for one reason: speed and control at scale. It created a lighter, faster browsing experience for customers and gave the business flexibility to evolve merchandising and UX without being constrained by theme limitations.

 

3. Enterprise-Scale Data Migration and Validation

The migration was executed in staged phases with validation checkpoints throughout.

Orders, customers, and products were transferred with relationships preserved, so historical continuity remained usable for customer service, reporting, and daily operations. Wholesale-specific logic for Sugar Stitch was handled separately to protect customer structure and pricing integrity.

 

4. Advanced Product Discovery for Tees2UrDoor

To support conversion on a large retail catalog, Optimum7 implemented an enterprise-grade search and filtering layer designed for speed and relevance.

This improved discovery across seasonal drops and high-volume collections, reducing friction where customers make decisions fastest, on mobile.

 

5. Conversion-Supportive UX Enhancements

With performance and discovery strengthened, Optimum7 reinforced the browsing-to-checkout journey with conversion-supporting UX improvements across both stores, implemented in a way that did not compromise maintainability:

  • Mobile-first layout behavior and navigation clarity

 

  • Sticky add-to-cart actions to keep intent visible
  • Soft add-to-cart interactions to preserve browsing momentum

 

  • Trust signals, including review integration and reassurance content, where it matters

 

6. SEO Preservation and Launch Control

SEO was treated as a core migration layer.

Legacy URLs were mapped and redirected comprehensively using 301 logic. Metadata and indexing signals were carried forward, and post-launch monitoring ensured organic visibility remained stable. The result was a clean launch that protected the brands’ organic equity while transitioning platforms underneath them.

Results

The migration launched cleanly at enterprise scale with continuity validated across data, SEO, and operations. There was no downtime, no critical data loss, and no disruption to organic visibility, even while moving two active brands with two distinct buying models.

More importantly, the migration removed the constraints that had been limiting speed and agility. Tees2UrDoor and Sugar Stitch didn’t just change platforms; they gained an infrastructure that can keep up with modern apparel commerce at their volume.

Key Outcomes

  • 930,000+ orders migrated with full transactional history preserved
  • 457,000 customer accounts transferred intact with purchase history continuity
  • 2,900+ products migrated across both brands with catalog integrity maintained
  • Two independent Shopify Plus stores launched fully operational, retail and wholesale, cleanly separated
  • Headless architecture deployed, enabling faster, more flexible storefront experience
  • Advanced search and filtering implemented for Tees2UrDoor, improving discovery across a fast-moving catalog
  • SEO equity preserved, supported by comprehensive 301 redirects and stability checks

 

Business Impact

With the new Shopify Plus foundation in place:

  • Customers experience a faster, lighter mobile journey
  • Product discovery is smoother on the retail site, improving browse-to-buy flow
  • Internal teams manage day-to-day operations with less overhead and fewer workarounds
  • Merchandising changes, campaigns, and new drops can be launched faster without fighting the platform
  • Retail and wholesale can evolve independently without compromising each other’s rules or workflows

The biggest shift is structural: the platform now scales with demand instead of resisting it.

 

Strategic Outcome

This was not just a platform migration.

It was a controlled transformation that protected revenue, preserved organic growth, and positioned two high-volume apparel brands for long-term scale. By combining enterprise migration discipline with a modern headless approach, Optimum7 delivered a Shopify Plus site built for speed, flexibility, and continuous growth, without compromising continuity during the transition.

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